The most common type of pipeline testing is hydrostatic testing. In this test, water is used as a testing medium. But before conducting this test, proper guidelines and procedures need to be implemented. The basics for conducting the hydrostatic test are as follows;
It the critical part of testing, in this phase following things will be considered and planned
- Communications: Information from the client will be taken about the pipeline system and the same should be shared with the team who will perform the test. In this communication, the expectation of the client will be noted and to be focused on designing the test. The client should be informed about the expected consequences of test and pre-requisites required for the test.
- Site visit: The team of the surveyor must visit the site and access the pipeline system. Surveyor must review the pipeline system, industrial unit and other equipment attached to pipeline systems. A formal report must be prepared and shared with a team who will perform the test. The layout of the industrial unit must also be shared along with the pipeline layout. Assessment of utilities available at the site and to be hired for the test. Site facilities must also be evaluated.
- Pipeline Details: This is the most crucial and detail-oriented part. This length of the pipeline will be measured along with other parameters like outer diameter, wall thickness, pipe’s material, pipeline identification, test duration, etc. In this step, the team needs to prepare the blueprint of the pipeline system with all technical details. They must be verified with the client to avoid any discrepancies. As any discrepancies or wrong information can cause major damage to the pipeline testing Melbourne.
- Test Procedure: Before conducting the test, a checklist must be prepared for the steps that need to be taken during the test phase. This checklist can include test limits, test pressures, duration of the stabilization period, air acceptance criteria, allowable pressure drop, and calculation for test acceptance, etc. Another list must also be prepared for the general equipment required during testing.
- Testing equipment: Before installing test equipment, all the equipment must be inspected and verified that they are performing sufficiently. As in the case of any non-calibrated equipment, the results of the test will be useless.
- Safety Measures: The client should be communicated about the safety measures required to perform this test. It must be ensured before initiation of the test that all the precautions have been taken and there is no other activity in the pipeline.
These are some of the basic steps needed for performing hydrostatic pipe testing. These steps should be performed by a competent person having adequate knowledge of pipeline systems and hydrostatic tests. Any weak link in this chain of events can cause major damage to the pipeline or humans in that area. So every step needs to be planned in detail and needs to be completed before moving to the next step. The client should also ensure that their on-duty staff is competent enough to make the necessary preparation for this test. Check this link https://www.shorehire.com.au/ to find out more details.
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